EtherCAT (Ethernet Control Automation Technology) is a series of Ethernet-based industrial communication buses. It has established the mainstream in the industrial automation industry pursuing high precision, high efficiency, and low cost due to its high-speed communication performance and instant communication system.

EtherCAT Master Product
ECAT-M801 series

EMP-9000 series

EMP-2000 series

ECATDAQ
Type PCI Express Master Card PAC/PLC Controller PLC Controller Windows DLL
Built-in Digital I/O 8 DI & 8 DO channels I/O Expansion units N/A N/A
Cycle time 0.5 ms 0.5 ms 0.5 ms 20 ms
Max. Number of slaves 512 nodes 512 nodes 128 nodes 20 nodes
Support third-party slave V X
Stepper/Servo Motor Axes 8~64 axis 16~32 axis 16 axis 8 axis
Motion control function •Supports CiA402 driver
•PLCopen
•Multi-axis linear/circular Interpolation /continuous Interpolation /helical Interpolation
•Changing position/velocity during motion
•T/S Curve
•Supports CiA402 driver
•PLCopen
•Real-time
•Single axis motion control
•T Curve
•Supports CiA402 driver PP, HOME Mode
•Single axis motion control
Configuration Tool ECAT Utility IE/Firefox/Chrome Browser(Web) N/A
Software (SDK) •Windows API
•Linux API
•Demos for C, C++, C#, VB, Python, LabVIEW
•Windows API
•Demos for C, C++, C#, VB, Python, LabVIEW
N/A •Windows API
•Demos for C, C++, C#, VB, Python, LabVIEW
Software (Win-GRAF) •SoftPLC (Win-GRAF)
•OPC UA Server
N/A
Note       No need to install additional EtherCAT master card

Features


EtherCAT (Ethernet Control Automation Technology) is a series of Ethernet-based industrial communication buses. It has established the mainstream in the industrial automation industry pursuing high precision, high efficiency, and low cost due to its high-speed communication performance and instant communication system.

EtherCAT is industrial Ethernet

The optimized EtherCAT data is included in the IEEE 802.3 Ethernet frame. The frame travels through the media at 100 Mbps in full-duplex mode.

Flexible Topologies

With two EtherCAT ports on all devices, no additional switches are required to create a linear network. EtherCAT junction slaves can be used to build tree and star topologies.

Distributed Clocks

The EtherCAT node slave measures the time difference between incoming and returning frame - timestamp-. With these
timestamps the master can determine the propagation delay offset to the individual slave accurately. This mechanism ensures accurate synchronization between devices with less than 1 μs jitter.

Simple cabling

100Base-TX EtherCAT uses standard 100BASE-TX Ethernet
communication very effi ciently, over standard shielded Ethernet cables and connectors. No need for network switches.

Easy use, easy connect

When compared to a classic fieldbus system, EtherCAT is the obvious choice: node addresses can be set automatically, there’s no need for network tuning, and onboard diagnostics with fault localization make
pinpointing errors a snap. Despite these advanced features, EtherCAT is also easier to use than Industrial Ethernet: there are no switches to configure, and no complicated handling of MAC or IP addresses is required.

Processing on the fly

The slave devices extract and/or insert data on the fly. This method assures the highest possible throughput.

Applications of Motion Control

Access to Parts and Component

  • Transfer and stacking device
  • Gantry pick and place
  • Pick, place, measure, and sort components automatically

Conveying Syste

  • Positioning of the workpiece on the conveyor
  • Handling and transportation equipment
  • Product inspection
  • Online Pallet Stacker
  • Labeling machine

Parts Assembly Syste

  • Precision spot welding machine
  • Sealing, gluing, joining applications
    • Add glue on the surface to connect parts
    • Sealing: apply sealant on the joint surface of the parts
    • Dispenser: gluing.

Warehousin

  • Automated storage and retrieval system
  • Automatically store and retrieve pallets from the storage cabinet

Applications of Cutting, Grinding and Pressing

Semiconductor Manufacturin

  • IC inspection
  • IC chip installation and assembly
    • Pick up components and place them on the printed circuit board
  • Camera Detection:
    • Check with a mobile camera.
    • Use the camera to conduct multi-point inspections

Robot Contro

  • Control single axis robot
  • Control multiple single-axis robots for spraying applications
  • Dual drives: synchronize and move two single-axis robots of the same type

List of Common Drivers and Motors That Have Been Market Tested

Company  Drivers Types of Motors
Delta  ASDA A2-E series  AC Servo Motor
Hiwin  D2 series AC Servo Motor
Moons'  STF/RS series Two-phase Stepper Motor
Mitsubishi  MR-JET AC Servo Motor
Oriental Motor  AZ series multi-axis Closed loop Stepper Motor
Panasonic A5B/A6B series AC Servo Motor
Shihlin  SDP series AC Servo Motor
Sanyo Denki  R series AC Servo Motor
Teco  JSDG2/JSDG2S AC Servo Motor
Yaskawa  Sigma 7 series AC Servo Motor
 
EMP-9001 Series: PAC based Motion Control Series with built-in EtherCAT master
Model
CPU RAM I/O Slot Cycle Time EtherCAT Slaves EtherCAT Axes
EMP-9051-16
 
i5-8365UE 16 GB 0 .5/1/2/4/8 ms Max. 512 Max. 16
EMP-9051-32
 
Max. 32
EMP-9251-16
 
2 Max. 16
EMP-9251-32
 
Max. 32
EMP-9651-16
 
6 Max. 16
EMP-9651-32
 
Max. 32
EMP-9091-16
 
Atom E3950 8 GB 0 Max. 16
EMP-9091-32
 
Max. 32
 
 
EMP-9008 Series: SoftPLC based Motion Control Series with built-in EtherCAT master
Model
CPU RAM I/O Slot Cycle Time EtherCAT Slaves EtherCAT Axes
EMP-9058-16
 
i5-8365UE 16 GB 0 0.5 ms (min) Max. 512 Max. 16
EMP-9058-32
 
Max. 32
EMP-9258-16
 
i5-8365UE 16 GB 2 Max. 16
EMP-9258-32
 
Max. 32
EMP-9658-16
 
i5-8365UE 16 GB 6 Max. 16
EMP-9658-32
 
Max. 32
EMP-9098-16
 
Atom E3950 8 GB 0 Max. 16
EMP-9098-32
 
Max. 32

 
 
EMP-2000 Series: SoftPLC based Compact Motion Control Series with built-in EtherCAT master
Model
OS CPU System Memory Storage EtherCAT
Cycle Time Number of Slaves Number of Axes
EMP-2848M
 
Real-Time Linux (RT-Preempt) Cortex-A53, Quad-core, 1.6GHz LPDDR4 - 1GB eMMC Flash – 8GB, 4GB microSD card 500 μs (min.) 128 16
 


   
 
Master Series
Model EtherCAT Encoder Input Digital Input & Output Accessories
Port Axes Slave Cycle Time Response Speed Resolution Channels Daughter Board Cable
ECAT-M801-8AX
 
1 x RJ-45 Max. 8 Max. 512 0.5ms 1 MHz 32-bit 13-ch DI & 13-ch DO - -
ECAT-M801-16AX
 
Max. 16
ECAT-M801-32AX
 
Max. 32
ECAT-M808-64AX
 
Max. 64
ECAT-M801-8AX/S
 
1 x RJ-45 Max. 8 Max. 512 1 MHz 32-bit 13-ch DI & 13-ch DO Yes Yes
ECAT-M801-16AX/S
 
Max. 16
ECAT-M801-32AX/S
 
Max. 32
ECAT-M808-64AX/S
 
Max. 64
 
Win-GRAF: Windows based SoftPLC with PLCopen defined Motion Commands
Model EtherCAT PLCopen OPC UA Server
Win-GRAF PC Runtime  Yes
(ECAT-M801 required)
Yes
(ECAT-M801 required)
Yes