PROFIBUS (Process Field Bus) is a standard for fieldbus communication in automation technology and was first promoted (1989) by BMBF (German department of education and research). It is the world's most successful fieldbus, with more than 31 million devices installed by the end of 2009. Over 5.4 million of these were in the process industries.

There are two variations of PROFIBUS in use today. The most commonly used PROFIBUS DP, and the lesser used PROFIBUS PA.

PROFIBUS DP (Decentralized Peripherals)

It is used to operate sensors and actuators via a centralized controller in production (factory) automation applications.

PROFIBUS PA (Process Automation)

It is used to monitor measuring equipment via a process control system in process automation applications. This variant is designed for use in explosion/hazardous areas.

ICP DAS has been developing various PROFIBUS DP Slave products for several years. We offer converters, gateways, and remote I/O to our customers, and help them to solve technology problems.

PROFIBUS DP Introdution

PROFIBUS DP is the main emphasis for factory automation, it uses RS-485 transmission technology. DP is the simple, fast, cyclic and deterministic process data exchange between a bus master and the assigned slave devices. The original version, designated DP-V0, has been expanded to include version DP-V1, offering acyclic data exchange between master and slave. A further version DP-V2 is also available, which provides for direct slave to slave communication with an isochronous bus cycle.

Class 1 Master

  • A central programmable controller (PLC)
  • Exchanges I/O data with connected slaves
  • Determines the baud rate (slaves auto-detect this rate)
  • Manages the token transfer between masters. Detects another master during the gap time

Class 2 Master

  • Diagnostic, configuration, or startup tool (laptop、PC、programming console)
  • Can only control one slave at a time
  • Does not have write-access to the slave
  • Does not have a GSD file

Slave

  • A passive station which can only respond per a master request and acknowledge messages. A slave has no bus control rights
  • The GSD file defines the slave for the master

OSI Model

GSD

GSD is a readable ASCII text file and contains both general and device-specific specifications for communication. Each of the entries describes a feature that is supported by a device. A configuration tool reads the device identification, the adjustable parameters, the corresponding data type and the permitted limit value for the configuration of the device from GSD.

Features:

  • Baudrate up to 12 Mbit/s 
  • Maximum 244 bytes input and 244 bytes output per slave
  • Fast Cyclic data communication between master and slave
  • Slave confi guration and parameters are set from the master side by GSD file
  • Allow Multi-master system
  • 124 slaves can be put in Data Exchange
  • 32 stations on one segment
Baudrate
(Kbit/s)
9.6 19.2 45.45 93.75 187.5 500 1500 3000 6000 12000
Segment Length
(m)
1200 1200 1200 1200 1000 400 200 100 100 100

The PROFIBUS repeater is used to solve the issues of the PROFIBUS segment, transmission distance and disturbance when setting up a PROFIBUS network. If it is necessary to integrate the different communication interface, the PROFIBUS converter is helpful. The application architectures as following figures provide the examples to show when and how to apply these products.

Converter & Repeater
Model Description
I-7550-B
 
PROFIBUS to RS-232/422/485 Converter (Plastic Case)
I-7550-M
 
PROFIBUS to RS-232/422/485 Converter (Metal Case)
I-7550E
 
PROFIBUS to Ethernet Converter (Plastic Case)
I-7550E-M
 
PROFIBUS to Ethernet Converter (Metal Case)
PROFI-2510
 
Isolated PROFIBUS Repeater
PROFI-2541
 
PROFIBUS DP to Multi-mode Fiber Converter (ST-Type)
PROFI-2541-SC
 
PROFIBUS DP to Multi-mode Fiber Converter (SC-Type)
PROFI-2542
 
PROFIBUS to Single-mode Fiber Converter (ST type)
PROFI-2542-SC
 
PROFIBUS to Single-mode Fiber Converter (SC type)
 

 

Model Name I-7550-B I-7550E PROFI-2510 PROFI-2541 PROFI-2541-SC PROFI-2542 PROFI-2542-SC
I-7550-M I-7550E-M
Description PROFIBUS to RS-232/422/485 Converter PROFIBUS to Ethernet Converter Isolated PROFIBUS Repeater PROFIBUS to Fiber Converter
PROFIBUS Channel 1 2 1
PROFIBUS Baud Rate (bps) 9.6 k ~ 12 M 9.6 k ~ 3 M 9.6K~12M set by DIP switch
PROFIBUS Protocol DP-V0 Slave DP-V0/DP-V1/DP-V2
PROFIBUS Address 0~126 set by DIP switch -
PROFIBUS Transmission
Distance (m)
Depend on baud rate
COM 1 RS-232/RS-485/ RS-422 RS-232 -
COM 1 Baud Rate (bps) 1.2 K ~ 115.2 K 115.2 K -
Fiber Channel - 1
Fiber Connector ST (Multi-mode) SC (Multi-mode) ST (Single-mode) SC (Single-mode)
Fiber Transmission Distance (m) 1.4 km Max.
(in 62.5/125 μm fiber cable)
10 km (in 9/125 um fiber cable)
Ethernet Speed - 10/100M -
Ethernet Protocol - TCP/UDP
Server/Client
-
 
 
 
Model Description
GW-7552-B
 
PROFIBUS to Modbus Gateway (Plastic Case)
GW-7552-M
 
PROFIBUS to Modbus Gateway (Metal Case)
GW-7553-B
 
PROFIBUS to Modbus TCP Gateway (Plastic Case)
GW-7553-M
 
PROFIBUS to Modbus TCP Gateway (Metal Case) 
GW-7553-CPM
 
PROFIBUS to CANopen Gateway (Plastic Case)
GW-7553-CPM-M
 
PROFIBUS to CANopen Gateway (Metal Case)
GW-7557-B
 
PROFIBUS to HART Gateway (Plastic Case)
GW-7557-M
 
PROFIBUS to HART Gateway (Metal Case)
 
Model Analog Input Modules
Module Name PROFI-5017
 
PROFI-5017C
 
PROFI-5018/S
 
8-Ch Voltage Input Module 8-Ch Current Input Module 10-Ch Thermocouple Input Module
Channels 8 8 10
Wiring Differential Differential Differential
Individual Channel Yes Yes Yes
Sensor Type - - Thermocouple
(J, K, T, E. R. S, B, N, C)
Voltage Input Range ±10 V, ±5 V, ±2.5 V, ±1.25 V - ±15 mV, ±50 mV, ±100 mV, ±500 mV,
±1 V, ±2.5 V,
Current Input Range - 0 ~ 20 mA ±20 mA, 0 ~ 20 mA, 4 ~ 20 mA
(Required External 125 Ω Resistor)
Resolution 14-bit 14-bit 16-bit
Sampling Rate 10 Hz 10 Hz 10 Hz
Accuracy ±0.1% of FSR ±0.2% of FSR ±0.1% of FSR
 
 
Model Analog Output Modules
Module Name PROFI-5024
 
4-Ch Voltage/Current Output Module
Channels 4
Wiring Differential
Voltage Output Range ±10 V
Current Output Range 0 ~ 20 mA, 4 ~ 20 mA
Resolution 14-bit
Accuracy For Voltage Output ±0.1% of FSR
For Current Output ±0.2% of FSR
Isolation 3750 Vrms
 
 
Model Digital I/O Modules
Module Name PROFI-5045
 
PROFI-5050
 
PROFI-5051
 
PROFI-5052
 
PROFI-5053
 
PROFI-5055
 
PROFI-5060
 
DI
Channels - 16 24 12 24 8 8
Isolation Voltage - 3750 Vrms 5000 Vrms - 3750 Vrms 3750 Vrms
Contact Dry Wet Wet Dry Wet Wet
Sink/Source (NPN/PNP) Sink/Source Sink/Source Sink/Source - Sink/Source Sink/Source
ON Voltage Level Open +10 ~ +50 VDC +4 ~ +30 VDC Open +10 ~ +50 VDC +4 ~ +30 VDC
OFF Voltage Level Close to IN.GND +4 VDC Max. +1 VDC Max. Close to IN.GND +4 VDC Max. +1 VDC Max.
Input Impedance - 10 KΩ 3 KΩ - 10 KΩ 3 KΩ
DO
Channels 24 8 - - - 8 4
Isolation Voltage 3750 Vrms - 3750 Vrms -
Type Open Collector Open Collector Open Collector Relay (Form C)
Sink/Source (NPN/PNP) Sink Sink Sink -
Load Voltage +10 ~ +40 VDC +10 ~ +30 VDC +10 ~ +40 VDC  30 VDC / 125 VAC
Max. Load Current 650mA/channel 30 mA/channel 650 mA/channel 0.6A@125VAC, 2A@30VDC
 

The PROFI-8x55 Remote I/O Unit is designed for the slave device of PROFIBUS DP protocol. It supports up to 1/2/4/8 slots for ICPDAS I-8k, I-87k series I/O modules. In addition, we also provide hot-swap function for I-87k High Profi les series I/O modules. To setup network, users can choose and configure I/O modules by using the GSD file without any other setting.

Features:

  • Detect transmission Rate Automatically (Max.12 Mbps)
  • Support Device-Related & Channel-Related Diagnosis
  • Address 0 ~ 126 Set by Rotary Switches or SSA-Telegram
  • Support Hot-Swap for I-87K High-Profile I/O Modules
  • 3000 VDC Isolation Protection on PROFIBUS side
  • 1/2/4/8 I/O Slots for I-87K and I-8K Series I/O Modules
  • 4 KV ESD Protection (contacting for any terminal)
  • Operating Temperature: -25 ~ +75°C

Modules Support

Type Module Name
DI I-8040 / I-8051 / I-8052 / I-8053 / I-8053W / I-8058
I-87040 / I-87051 / I-87052 / I-87053 / I-87058
I-87040W / I-87046W / I-87051W / I-87052W / I-87053W / I-87053W-A5 / I-87058W / I-87059W
DO I-8037 / I-8037W / I-8041 / I-8056 / I-8057 / I-8060 / I-8064 / I-8065 / I-8066 / I-8068 / I-8069
I-87041 / I-87057 / I-87064 / I-87065 / I-87066 / I-87068 / I-87069
I-87041W / I-87057W / I-87064W / I-87065W / I-87066W / I-87068W / I-87069W
DI/O I-8042 / I-8050 / I-8054 / I-8055 / I-8063 / I-8077
I-87054 / I-87055 / I-87061W / I-87063
I-87054W / I-87055W / I-87063W / I-87016W
AI I-8017H / I-8017HS /  I-8017HW / I-87018W
I-87013 / I-87017 / I-87018
I-87013W / I-87015W / I-87017W / I-87017W-A5 / I-87017RW / I-87017RCW / I-87018RW /I-87018ZW / I-87019RW
AO I-8024 / I-8024W
I-87022 / I-87024 / I-87024CW / I-87026
I-87024W / I-87024UW / I-87028CW
Multifunction I-8026W
Counter/Frequency I-8080
I-87082
I-87082W
Motion I-8093W

 
 
Model Description
PROFI-8155-G
 
PROFIBUS Remote I/O Unit with 1 I/O Slot
PROFI-8255-G
 
PROFIBUS Remote I/O Unit with 2 I/O Slot
PROFI-8455-G
 
PROFIBUS Remote I/O Unit with 4 I/O Slot
PROFI-8855-G
 
PROFIBUS Remote I/O Unit with 8 I/O Slot
 
Accessories
Model Description
CNT-PROFI
 
PROFIBUS Connector